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Complete Robot Integration — From Equipment to Production

Buying a robot is only one part of a successful automation project.

Industrial Robotics provides professional robot integration and commissioning services, bringing robots, tooling, machinery, controls, safety systems and production equipment together into a complete working automation solution.

Whether you’re installing a new robotic system, integrating a robot into existing machinery or expanding an established production line, our engineering team can support your project from initial assessment through to installation, testing, commissioning and handover.

Industrial Robotics already delivers projects incorporating mechanical design, custom tooling, robot programming, controls, integration, testing and commissioning.

Our Integration & Commissioning Services

Depending on your application, our services can include:

  • Robot installation and setup
  • Robot programming
  • PLC and HMI integration
  • Machine and production-line integration
  • End-of-arm tooling and gripper integration
  • Machine vision integration
  • Sensor and I/O integration
  • Conveyor integration
  • Safety system integration
  • Robot calibration
  • Communications and network integration
  • System testing and optimisation
  • Factory Acceptance Testing (FAT)
  • Site Acceptance Testing (SAT)
  • On-site commissioning
  • Operator and maintenance training
  • Technical documentation and handover
  • Ongoing technical support

Our objective is to ensure the individual components work together as an integrated production system, rather than simply supplying a robot and leaving you to make it work.

IR’s existing project material documents structured design reviews, factory and site acceptance testing, commissioning, training and lifecycle support on complex deployments.


Multi-Brand Robot Integration

Industrial Robotics works with a wide range of industrial robots, collaborative robots and automation equipment.

Our capabilities include integration involving:

ABB | Universal Robots | KUKA | FANUC | OMRON | Yaskawa | Comau | Delta | DOBOT

We can also integrate robots with equipment and technologies including:

  • PLCs and HMIs
  • SCADA systems
  • Machine vision
  • Grippers and end effectors
  • Welding equipment
  • CNC machinery
  • Conveyors
  • Sensors
  • Safety equipment
  • Production machinery
  • Automated work cells

Our existing DOBOT offering, for example, includes PLC and machine integration, safety systems, robot programming, installation, commissioning, operator training and technical support.


From Robot to Complete Automation Solution

A robot cannot operate effectively in isolation.

Successful automation requires the robot to communicate and interact correctly with the equipment around it.

Industrial Robotics can bring together the:

Robot + Tooling + Controls + Safety + Machinery + Software

into an integrated automation solution designed around your production requirements.

Whether you’re introducing your first robot or integrating additional automation into an established facility, we can assess how the equipment needs to interact and develop an appropriate integration strategy.


Robot Programming & Controls Integration

Our engineers can develop and integrate the programming and control architecture required for your application.

This can include:

  • Robot motion programming
  • Application-specific sequences
  • PLC programming
  • HMI interfaces
  • Digital and analogue I/O
  • Machine communications
  • Vision and sensor integration
  • Production recipes
  • Error handling
  • Operator controls
  • Process optimisation

IR’s existing service material describes programming robot motion paths, vision and sensors, PLC/HMI interfaces and application-specific processes such as welding, palletising, sanding and gluing.


Installation & On-Site Commissioning

Once the system is ready for deployment, our team can support installation and commissioning at your facility.

Depending on the project, commissioning can include:

  • Robot installation and positioning
  • Equipment connection
  • Robot and tooling calibration
  • PLC and machinery communication
  • Safety system testing
  • Functional testing
  • Program validation
  • Cycle testing
  • Production trials
  • System optimisation
  • Operator training
  • Final handover

The goal is simple: turn the engineered solution into a reliable working production system.

IR already describes its commissioning process as installation and calibration, safety and functionality testing, operator and maintenance training, and documented handover.


Factory & Site Acceptance Testing

For larger automation projects, structured testing can help identify and resolve issues before full production deployment.

Depending on project requirements, Industrial Robotics can undertake:

Factory Acceptance Testing (FAT) – Testing the system prior to final deployment to confirm that agreed functionality and performance requirements have been addressed.

Site Acceptance Testing (SAT) – Testing following installation at the customer’s facility to confirm the system operates correctly within its final production environment.

Industrial Robotics has used structured design reviews, FAT and SAT as part of its project delivery framework on complex automation projects.


Existing Machinery? We Can Integrate With That Too.

You don’t necessarily need to replace your existing production equipment to introduce robotics.

Depending on its condition, interfaces and suitability, we can assess integration with existing:

  • Production machinery
  • CNC machines
  • Conveyors
  • Welding equipment
  • PLCs
  • Sensors
  • Safety systems
  • Manufacturing cells

This allows businesses to investigate automation while retaining suitable existing equipment.


More Than Robot Installation

Our involvement doesn’t have to end when the robot is switched on.

Industrial Robotics can also provide:

Robot Reprogramming & Retrofit
Modify or redeploy existing robots as production requirements change.

Maintenance & Support
Help keep robotic and automation systems operating effectively.

Programming & Controls
Develop and modify robot, PLC and automation programming.

Custom Machinery & Automation
Develop equipment and solutions for specialised manufacturing applications.

Your existing website already advertises scheduled maintenance, breakdown support, remote diagnostics, upgrades and reprogramming, so these services naturally connect together.


Ready to Integrate Your Next Automation Project?

Whether you’re installing one collaborative robot or developing a complete automated production cell, Industrial Robotics can help bring the individual technologies together into a working solution.

Talk to our team about your:

  • Application
  • Existing equipment
  • Robot requirements
  • Production targets
  • Cycle times
  • Integration requirements

For more information or to request a quote, Contact  Industrial Robotics today. We’re here to help you achieve your goals with tailored business solutions designed for success.

 

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