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Torch Cleaning Station TCS Compact

The TCS Compact torch cleaning station from ABICOR BINZEL is designed for quick and straightforward installation across nearly all robot brands and models.

It boasts exceptional reliability and longevity, thanks to its high-quality components, while also promoting environmental sustainability and workplace safety through fully enclosed maintenance functions.

The ultimate solution for torch maintenance!

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Description

The Ultimate Solution for Torch Maintenance!

Achieve optimal and time-saving cleaning of the gas nozzle for a reliable welding process, enhancing plant availability.  Compatible with MIG/MAG welding torches from all major brands.

Torch Cleaning

  • Reamers: Custom-designed for each welding torch
  • V-block: Accommodates all nozzle diameters with no adjustments needed
  • Air Motor: Powerful, high-quality motor for effective cleaning
  • Protection: Complete dust and dirt coverage

Injection Unit TSi

  • Activation: Triggered by robot movement
  • Efficiency: High-performance spray function with low consumption
  • Collection: Captures leftover anti-spatter fluid
  • Protection: Fully enclosed for a clean environment

Wire Cutting Unit DAV

  • Reliability: Strong and dependable cutting mechanism
  • Precision: Sharp cut ensures safe arc starts
  • Durability: Hardened cutting knife for extended lifespan

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Additional information

Total Weight

approx. 30 kg (long stand version),
approx. 22 kg (short stand version)

General Ambient temperature

+ 5°C to + 50°C

Pneumatic motor - Air consumption

approx. 400 l / min.

Pneumatic motor/nominal speed with oiled air

approx. 650 rpm at 6 bar

Pneumatic connection - Connection OD

min. Ø 6 mm

Pneumatic connection - Nominal pressure:

6 bar

Pneumatic connection - Operating pressure:

6–8 bar

Pneumatic connection - Compressed air quality (ISO 8573-1:2010):

at least class 4

Electrical clamping block - Input

3 inputs for triggering the 5/2 directional control valves

Electrical clamping block - Control Voltage

24 V DC

Electrical clamping block - Power consumption

2.8 W

Electrical clamping block - Output

2 outputs from inductive proximity switch (normal open switch – PNP)

Electrical clamping block - Operating voltage

10 – 30 V DC

Electrical clamping block - Continuous current

max. 100 mA

Electrical clamping block - Current consumption

approx. 14 mA (24 V)

Electrical clamping block - Max. wire diameter at 6 bar:

1.6 mm, solid wire

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